Precision Vision Measurement in Safety Switch Stamping Inspection

Ⅰ Industry Challenges: Why Stamping Inspection Demands Higher Standards?
As critical safety components, stamped parts for equipment door switches require strict geometric dimension measurement (±0.01mm tolerance) for sealing performance and durability. Traditional calipers and optical comparators face limitations in:
✖ Low efficiency (3-5 measurements/minute)
✖ Limited data traceability
✖ Inability to measure 14+ GD&T parameters

Sinowon's vision measuring machine with non-contact OMM technology provides:
✓ Full-process quality control from R&D to mass production
✓ Automated geometric dimension measurement including flatness/position tolerance
✓ Digital SPC analysis for ASME Y14.5 compliance

Ⅱ 3 Technical Advantages of Sinowon Video Measuring System
2.1 Submicron Accuracy Redefines Measurement Standards
• 5MP industrial camera with multi-ring LED illumination captures 0.003mm surface details
• Auto-focus & edge detection algorithms ensure ≤1.5μm repeatability
• 3D point cloud scanning achieves 0.003mm flatness measurement

2.2 Intelligent Software for Efficient Workflows
• Pre-loaded stamping inspection templates improve efficiency by 60%
• Real-time CPK trend charts for production line SPC control
• One-click ISO 2768/ASME Y14.5 compliant reports

2.3 Comprehensive Geometric Analysis
• Simultaneous measurement of 14 GD&T parameters including concentricity/straightness
• Optional laser scanner for curved surface profiling
• Anti-glare technology for reflective metals (Mg/Al/Stainless Steel)

Ⅲ Application Case Studies
Case 1: High-Speed Contact Plate Width Inspection
Traditional method: 3 pcs/min with ±5μm human error
Sinowon solution: 28 pcs/min automated batch measurement

Case 2: 100% Hole Position Verification
CMM: 15 mins/sample with sampling risks
Sinowon OMM: Full inspection in 2 mins with programmable scanning

Case 3: Digital Flatness Control
8% leakage rate with straightedge method → 0% with 3D point cloud visualization

Ⅳ Product Configuration Guide
• Multiple machine sizes (300x200mm to 1200x800mm)
• Standard thermal compensation (-15°C~45°C environment)

Ⅴ Value-Added Services
✓ Free sample analysis with DFM feedback
✓ 24/7 remote technical support
✓ On-site operator training programs

Call to Action:
Download 《Smart Inspection Solutions for Stamping Components》 White Paper at www.sinowon.com
Schedule Demo: +86-769-23184144