In precision manufacturing, gears - the core components of mechanical transmission systems - require micron-level geometric accuracy to ensure optimal operational efficiency and longevity. Traditional manual inspection methods struggle with efficiency and consistency, particularly for complex-shaped micro gears. Sinowon Instruments delivers cutting-edge solutions through our optical dimension measurement systems and profile measurement technology, empowering manufacturers with intelligent quality control systems.
1. Critical Challenges in Gear Metrology
Accurate measurement of gear parameters (pitch, profile, helix angle) demands sub-micron precision. Conventional microscope-based methods face limitations:
• Subjective human judgment errors
• Time-consuming complex gear inspections (helical/spiral gears)
• Inadequate data traceability
2. Sinowon Optical Measurement System Advantages
Our digital display measuring projectors integrate opto-mechanical engineering with intelligent software for unparalleled performance:
✓ High-Precision Geometric Measurement
• Industrial-leading 0.08% accuracy meets ISO 1328 standards
• Imported LED cold light & coated mirrors ensure <2μm resolution
• DP400 digital display with thermal printing for full data traceability
✓ Advanced Profile Measurement Capabilities
• Dual-mode illumination (transmitted/reflected) adapts to various materials
• Standard template comparison & direct measurement modes
• 50X magnification captures 0.1mm micro gear details
✓ Smart Automated Solutions
• 80% faster inspections with rotary stage & footswitch operation
• AI defect recognition (scratches, pitting) with auto-rejection alerts
• Customizable fixtures & software integration
3. Industry Applications & Success Stories
Micro Gear Inspection: 50X lens ensures 100% defect detection in watch/medical gears
Production QC: 30-second cycle time per gear for high-volume manufacturing
R&D Support: Digital profile export enables design optimization
4. Sinowon Value Proposition
▲ 45% longer gear service life through precision measurement
▲ 90% labor cost reduction vs manual inspection
▲ Custom configurations for lab & production environments
Technical Specifications Highlight
Parameter |
Performance |
Magnification |
10X-50X |
Measurement Error |
≤±(2.5+L/200)μm |
Stage Travel |
200×150mm |
Data Output |
RS-232/USB |
Optimized Keywords Integration
precision measuring projector, optical gear inspection system, geometric dimension measurement, profile measurement instruments, automated metrology solutions
Call to Action
Upgrade your quality control with ISO-certified measurement technology!
➤ Explore technical specifications: www.sinowon.com/optical-projectors
➤ Request free sample measurement: tech@sinowon.com
➤ Download gear measurement whitepaper ↗
Sinowon Precision Instruments Co., Ltd - Empowering Smart Manufacturing through Measurement Innovation
Tel: 0086-0769-2318 4144
Mobile: 0086-137 2828 8444
Telephone: 0086-0769-23184144
E-Mail: mz@sinowon.com
Website: www.sinowon.com
Headquarter Address:
C1-508, Tian'an Cyber Park, #1 Glod Road, Nancheng, Dongguan, China (Post Code:523080)
Factory:
Unit 01, Building 7, No. 120, Liantang Road, Tangxia Town, Pengjiang District, Jiangmen, Guangdong, China (Post Code:529000)
International Trade Sector:
C1-501, Tianan, Gloden Road, Nancheng, Dongguan, Guangdong, China(Post Code:523080)
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