Reliable brinell hardness test manufacturer for nonferrous metals

【Case】I. Measurement Requirements: Cut the workpiece in half and measure multiple locations of the rubber part's inner hole wall for R fillets and angles. II. Measurement ContentsUsing the 2.5D Auto Measuring Machine MVS Series MVS-4030, in conjunction with the iMeasuring measurement software, measure the rubber part. The measurement process includes the following steps: Firstly, cut the rubber part and divide it into two halves. Then, use the 2.5D Auto Measuring Machine MVS Series to measure the inner hole wall of the rubber part. The main content of the measurement includes R fillets and angles at multiple locations. The minimum radius points of the inner hole wall are usually the locations that require special attention. During the measurement process, the R fillet sizes of these points can be determined to ensure they meet the design specifications. To ensure measurement accuracy and reliability, the measurement will be repeated five times to obtain more reliable results. Each measurement will be performed using the iMeasuring measurement software and the 2.5D Auto Measuring Machine MVS Series MVS-4030. Through this measurement process, accurate measurement data of the R fillets and angles at different locations of the rubber part's inner hole wall can be obtained. This will help evaluate the quality and certain characteristics of the rubber part and ensure its compliance with design requirements. II. Advantages of 2.5D Auto Measuring Machine MVS Series1. Improved Efficiency: The 2.5D Auto Measuring Machine MVS Series can complete the measurement and inspection process at a high speed, suitable for mass production environments. It can automatically handle workpieces and complete measurements in a short time, greatly improving production efficiency. 2. Consistency and Accuracy: The XYZ three-axis CNC of the 2.5D Auto Measuring Machine MVS Series provides precise positioning. It adopts precision linear guides, ground ball screws, AC servo motors, etc., ensuring the accuracy and stability of the motion system, enabling accurate measurement of dimensions and geometric features. Compared to manual measurements, it eliminates the subjective factors of operators, ensuring the consistency and accuracy of measurement results. 3. Automated Data Processing: The 2.5D Auto Measuring Machine MVS Series can automatically record and process measurement data without manual intervention. This significantly reduces the time and labor cost of data processing and provides more accurate data analysis and statistical reports. 4. Fault Detection and Troubleshooting: The 2.5D Auto Measuring Machine MVS Series can detect defects and abnormalities in workpieces and provide timely alarms or processing. It helps users identify problems and faults in the production process and take corresponding measures to eliminate them, ensuring the stability of product quality. 5. Data Traceability and Quality Management: The 2.5D Auto Measuring Machine MVS Series can store and trace the measurement data of each workpiece, providing strong support for quality management. If problems are found during the production process, users can trace back to the specific measurement data, identify the root causes of the problems, and take measures for correction and improvement. In summary, the 2.5D Auto Measuring Machine MVS Series has the capabilities of consistency, accuracy, automated data processing, fault detection and troubleshooting. It can improve production efficiency, ensure product quality, and support data-driven quality management and continuous improvement. IV. Applications of 2.5D Auto Measuring Machine MVS Series: Electronics industry, medical devices, LCD, aerospace, and other industries requiring measurement. ▲Click the above image to view product details Contact us to learn more about the vision measuring instrument. We are dedicated to providing technical support and excellent after-sales service. Your Precision Our MissionSinowon

I. Necessity of Hardness TestingThe detection and evaluation of material strength are fundamental requirements for on-site testing of structural buildings. The conventional method for testing the strength of existing steel structures involves on-site sampling for tensile strength testing and chemical analysis. However, this method is time-consuming, labor-intensive, and causes significant damage to the structures. It is also impractical for structures with missing drawings, as large-scale sampling is not feasible. Therefore, in recent years, non-destructive testing techniques, such as hardness testing, have been widely used. Hardness is one of the most commonly used indicators for evaluating the mechanical properties of metal materials. Hardness essentially represents the material's resistance to being penetrated by a harder material. For the tested material, hardness represents a comprehensive performance of various physical quantities, including elasticity, plasticity, strength, toughness, and wear resistance, under certain indenter and test force conditions. Hardness testing can reflect the differences in metal materials under various conditions, such as different chemical compositions, microstructures, and heat treatment processes. Therefore, hardness testing is widely applied in the inspection of metal properties, quality control of heat treatment processes, and development of new materials. II. Measurement ResultsStatistical analysis of the data obtained by using Digital Universal Hardness Tester to measure the hardness of steel workpiece specimens.Hardness values (HRC) measured 5 times using Digital Universal Hardness TesterTest No. 12345Average (HRC) Repeatability (HRC)Hardness61.861.461.962.062.061.820.6Note: The values in red font indicate the maximum and minimum values obtained from 5 measurements of the same specimen. III. Measurement Image IV. Test Conclusions1. Average Value: The average hardness value of the steel workpiece is 61.82 HRC, indicating that it belongs to wear-resistant material. This value represents the average level of hardness obtained from multiple measurements of the steel workpiece, reflecting the overall hardness characteristics of the workpiece. 2. Stability: The repeatability of the measurements is 0.6 HRC. This relatively low value indicates that the differences between the measurement results are small, and it also suggests that the measurement instrument has good stability. A good repeatability implies consistent results under the same conditions when performing multiple measurements. V. Applicability of Digital Digital Universal Hardness TesterIt is suitable for cases where the number of workpieces to be measured is small and measurements need to be performed using Brinell, Rockwell, and Vickers hardness scales. It is also suitable for situations where different levels of indentation acceptance are required. ▲ Comparison of indentations▲ Surface indentation on the workpiece after this test VI. Application Range of Digital Universal Hardness TesterIt is widely used in various materials, including hard alloys, carburized steels, quenched steels, surface quenched steels, hardened cast steels, aluminum alloys, copper alloys, forgings, mild steels, quenched and tempered steels, annealed steels, bearing steels, and more. VII. Features of Digital Universal Hardness Tester1. Digital Universal Hardness Tester combines Brinell, Rockwell, and Vickers test methods, offering a seven-level test force multi-functional hardness tester that can meet various hardness testing needs. It features automatic switching for loading, holding, and unloading test force, ensuring simple and fast operation, as well as a storage function.2. Digital Universal Hardness Tester adopts a rotating test force conversion structure and an optical measurement system. The tester is equipped with a microscope and driven by a low-speed synchronous motor.3. Digital Universal Hardness Tester comes with a built-in miniature printer and can be optionally equipped with a Bluetooth wireless printer for data printing.4. Digital Universal Hardness Tester allows for conversion between the hardness values obtained from different scales.  ▲ Click the image above to view product details（The display screen is an outdated version of the system） For more information about hardness testers, please contact us. We are committed to providing technical support and excellent after-sales service. Your Precision Our MissionSinowon

I. Necessity of Hardness TestingThe detection and evaluation of material strength are fundamental requirements for on-site testing of structural buildings. The conventional method for testing the strength of existing steel structures involves on-site sampling for tensile strength testing and chemical analysis. However, this method is time-consuming, labor-intensive, and causes significant damage to the structures. It is also impractical for structures with missing drawings, as large-scale sampling is not feasible. Therefore, in recent years, non-destructive testing techniques, such as hardness testing, have been widely used. Hardness is one of the most commonly used indicators for evaluating the mechanical properties of metal materials. Hardness essentially represents the material's resistance to being penetrated by a harder material. For the tested material, hardness represents a comprehensive performance of various physical quantities, including elasticity, plasticity, strength, toughness, and wear resistance, under certain indenter and test force conditions. Hardness testing can reflect the differences in metal materials under various conditions, such as different chemical compositions, microstructures, and heat treatment processes. Therefore, hardness testing is widely applied in the inspection of metal properties, quality control of heat treatment processes, and development of new materials. II. Measurement ResultsStatistical analysis of the data obtained by using Digital Universal Hardness Tester to measure the hardness of steel workpiece specimens.Hardness values (HRC) measured 5 times using Digital Universal Hardness TesterTest No. 12345Average (HRC) Repeatability (HRC)Hardness61.861.461.962.062.061.820.6Note: The values in red font indicate the maximum and minimum values obtained from 5 measurements of the same specimen. III. Measurement Image IV. Test Conclusions1. Average Value: The average hardness value of the steel workpiece is 61.82 HRC, indicating that it belongs to wear-resistant material. This value represents the average level of hardness obtained from multiple measurements of the steel workpiece, reflecting the overall hardness characteristics of the workpiece. 2. Stability: The repeatability of the measurements is 0.6 HRC. This relatively low value indicates that the differences between the measurement results are small, and it also suggests that the measurement instrument has good stability. A good repeatability implies consistent results under the same conditions when performing multiple measurements. V. Applicability of Digital Digital Universal Hardness TesterIt is suitable for cases where the number of workpieces to be measured is small and measurements need to be performed using Brinell, Rockwell, and Vickers hardness scales. It is also suitable for situations where different levels of indentation acceptance are required. ▲ Comparison of indentations▲ Surface indentation on the workpiece after this test VI. Application Range of Digital Universal Hardness TesterIt is widely used in various materials, including hard alloys, carburized steels, quenched steels, surface quenched steels, hardened cast steels, aluminum alloys, copper alloys, forgings, mild steels, quenched and tempered steels, annealed steels, bearing steels, and more. VII. Features of Digital Universal Hardness Tester1. Digital Universal Hardness Tester combines Brinell, Rockwell, and Vickers test methods, offering a seven-level test force multi-functional hardness tester that can meet various hardness testing needs. It features automatic switching for loading, holding, and unloading test force, ensuring simple and fast operation, as well as a storage function.2. Digital Universal Hardness Tester adopts a rotating test force conversion structure and an optical measurement system. The tester is equipped with a microscope and driven by a low-speed synchronous motor.3. Digital Universal Hardness Tester comes with a built-in miniature printer and can be optionally equipped with a Bluetooth wireless printer for data printing.4. Digital Universal Hardness Tester allows for conversion between the hardness values obtained from different scales.  ▲ Click the image above to view product details（The display screen is an outdated version of the system） For more information about hardness testers, please contact us. We are committed to providing technical support and excellent after-sales service. Your Precision Our MissionSinowon

[Case Study]A thin film capacitor company recently purchased our AutoVision 652, a laser scanning and height measurement full-automatic vision measuring machine, for the purpose of measuring aluminum alloy caps. ▲Product SchematicI. Customer Requirements: The customer has specific measurement requirements for height and flatness.Solution: Since the maximum size of the workpiece is 170mm and with a working distance of 70mm, the Z-axis height of the full-automatic vision measuring machine was customized to 300mm. II. Parameters Measured Using the Full-automatic Vision Measuring MachineExternal Dimensions: The full-automatic vision measuring machine can measure the length, width, height, and other external dimensions of the aluminum alloy caps.Geometric Features: The full-automatic vision measuring machine can measure the flatness, straightness, roundness, cylindricity, angles, and other geometric features of the aluminum alloy caps to ensure compliance with the product's geometric requirements.Surface Defects: Through image analysis, the full-automatic vision measuring machine can detect surface defects on the aluminum alloy caps, such as dents, scratches, oxidation, etc.Aperture and Hole Spacing: If there are holes on the aluminum alloy caps, the full-automatic vision measuring machine can measure the diameter of the holes and the distance between adjacent holes to ensure the accuracy and consistency of the holes.Measuring these parameters of the aluminum alloy caps is crucial for quality control and product consistency. By using the full-automatic vision measuring machine, accurate measurements can be achieved, improving production efficiency, and ensuring compliance with specified technical requirements. III. Advantages of the Vision Measuring Machine: Customizable Travel Distance, Excellent After-sales ServiceCustomizable Travel Distance: The full-automatic vision measuring machine can be customized to meet the specific requirements of customers regarding workpiece type, size, and geometric features. By providing personalized solutions, customers can better adapt to their specific application areas, which is why the customer chose to repurchase from Sinowon.Excellent After-sales Service: Good after-sales service is a crucial factor for customers to choose to repurchase. Sinowon provides comprehensive after-sales support, including training, installation, maintenance, and repair services. If customers encounter issues or require technical support during the use of the equipment, Sinowon can respond promptly and provide solutions, ensuring customer satisfaction and trust. Excellent after-sales service helps customers resolve problems, reduce operating costs, and enhance the cooperative relationship with Sinowon.Technical Support and Upgrades: Sinowon typically provides continuous technical support and product upgrades as technology advances. We maintain close communication with customers, providing timely software updates, functional upgrades, and improvement suggestions to ensure that customers always use advanced equipment. Customers will receive continuous technical support and product upgrades during their use of the full-automatic vision measuring machine. ▲ Click on the image above to view product details Contact us to learn more about the vision measuring machine. We are dedicated to providing technical support and high-quality after-sales service. Your Precision Our MissionSinowon