As 3C electronic products move toward "lighter, thinner, and more precise," traditional contact measurement methods struggle to meet complex micron-level quality control requirements. Relying on high-precision Vision Measuring Machine and laser measurement technology, SIG provides non-contact, high-efficiency Geometric Dimension Measurement and optical dimensional inspection solutions for smartphones, wearables, and semiconductor packaging fields.
In the 3C electronics industry, components are undergoing a dramatic "miniaturization" revolution. Whether it is the dense pins inside a Type-C interface or the precision hinge of a foldable phone, out-of-tolerance Geometric Dimension Measurement can lead to assembly failure or functional defects. Faced with complex profiles, position tolerances, and micro-features, conventional calipers and tool microscopes are increasingly insufficient in both efficiency and accuracy.
SIG addresses this situation with a quality control closed loop centered on a fully automatic Vision Measuring Machine, accurately solving various challenges from incoming material inspection to in-process production line checks.
By combining high-definition optical lenses with high-resolution industrial cameras and advanced image processing algorithms, SIG’s Vision Measuring Machine enables full-dimension control of the following critical components:
For metal phone frames, glass back covers, and plastic housings, the equipment quickly completes profile and flatness measurements. For example, when measuring smartwatch ceramic cases, the device accurately outputs aperture position data, ensuring alignment accuracy for heart rate sensor windows. For curved glass screens, the non-contact optical measurement principle avoids scratching fragile materials while accurately capturing arc surface parameters.
OMM (Optical Measurement Machine) shows significant advantages in this field. SIG’s Vision Measuring Machine easily captures SIM card slot internal spacing, connector coplanarity, and BTB board-to-board connector position accuracy. During FPC flexible circuit board inspection, the equipment not only measures circuit width and pad positions but also analyzes via hole diameters, effectively preventing short circuits or signal failures caused by circuit misalignment.
For micro components such as camera module brackets and micro vibration motor parts, the equipment uses high-magnification zoom lenses to perform precise verification of roundness, concentricity, and perpendicularity, ensuring optical performance stability.
Sinowon's SIG instruments provide not only equipment but also systematic solutions, focusing on three major pain points in the 3C industry:
Solution: Non-Contact Non-Destructive Measurement
For rubber seals, thermal conductive silicone sheets, or extremely thin metal shrapnel, traditional stylus contact causes deformation and measurement errors. SIG’s Vision Measuring Machine uses optical amplification and contour extraction technology to complete edge capture in milliseconds, avoiding deformation errors caused by physical contact and delivering more reliable data.
Solution: Laser + Video Hybrid Sensing
For screw column heights, flatness, and step differences in injection-molded parts, select SIG models can be equipped with laser sensors to achieve "2.5D" or 3D measurement. With multi-angle programmable adjustment of surface light and contour light, even highly reflective metal parts or transparent materials can be clearly imaged for accurate Geometric Dimension Measurement.
Solution: Fully Automatic CNC & Smart SPC
The SIG fully automatic Vision Measuring Machine features CNC functionality without requiring manual focusing. Operators simply press "start," and the equipment automatically executes batch measurement according to preset paths, reducing single-part inspection time to seconds. Measurement results are automatically uploaded and generate SPC statistical analysis reports, allowing real-time monitoring of production line process capability and early warning of batch defect risks.
Sinowon is an equipment manufacturer deeply engaged in the precision inspection field, offering a complete product line from manual entry-level to fully automatic laser-hybrid models. Our equipment has a large number of mature case studies in semiconductor, 3C electronics, and new energy industries.
We understand that every micron of accuracy affects brand reputation. Through the widespread application of Video Measuring Systems, Sinowon is committed to helping manufacturers move from "sampling inspection" to "100% inspection," reducing costs and improving efficiency in the wave of intelligent manufacturing.
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